Wednesday, August 25, 2010

Car Manufacturers In India














The reason behind the immense growth of the India Car Industry can be attributed to the availability of car loans, affordable rates of interest, smooth repayment facilities and the deductions offered to the customers by the retailers.







The constant changes in the existing car models with regard to design, innovation, technology, and colors, have led to a fiercely competitive market. Now that technology and innovation are not alien concepts for Indian car makers, Indian cars are becoming increasingly sleek, stylish, and luxurious.



Major players in the Indian Car Industry:



Fierce competition among the major car players can be witnessed in the Indian Car industry. The India car industry is being dominated by the following major players:



Car Manufacturers In India





Car Manufacturers In India

Hindustan Motors

Maruti Udyog

Reva Electric Car Co

Daimler Chrysler India

Fiat India Private Ltd

Ford India Ltd

General Motors India

Honda Siel Cars India Ltd

Hyundai Motors India Ltd

Toyota Kirloskar Motor Ltd

Skoda Auto India Private Ltd

AUDI AG

BMW

CHEVROLET

FORCE MOTORS

NISSAN MOTOR CO. LTD

PORSCHE

ROLLS-ROYCE MOTOR

San Motors

TATA MOTORS

Daewoo Motors

Small Car Market in India

Mid Size Car Market in India

Premium Car Market in India

Luxury Car Market in India

Sport Utility Vehicle Market in India





The latest developments in the car market in India:



In Nashik, a car manufacture plant has been established as a result of a joint venture of Renault and Mahindra & Mahindra to manufacture a comparatively cheap cars (at US$ 9,700), mainly targeting the Indian middle classes, the youth, and the affluent classes in rural India. Tata Motors has plans to launch a luxury car with an engine of 33 horsepower. The recent reduction in the excise duty of the small cars from 24% to 16% will definitely prove to be a boon for the India car industry.



Technical advancements in the Indian Car Industry:



The latest technical advancements in the car market in India include the following features

Power Steering

Radial Tires

Anti-lock Breaking Systems

Tip-tronic Transmission

The varied car markets in India:



The market for small cars now occupies a substantial share of 70% out of the annual production of 1 million cars in India. Maruti Udyog, with its legendary Maruti -800 is the leader in the small car market. A number of manufacturing plants are coming up for advancements in the field of small cars. The recent launches in the small car market in India are:

Getz Prime by Hyundai Motor Co.

Tata Magic by Tata Motors Tata Magic

Palio Stile byFiat India Pvt. Ltd

Mid-sized cars are normally cars ranging from Rs. 3-8 lakh and generally meant to be 4 seaters. The mid-sized car section has recently moved beyond the 1 lakh target. The recent launches in the mid-size car market in India are:

1.4 SXI Duratorq by Ford Motor Co.

Indigo XL by Tata Motors

Luxury cars and premium cars are quite expensive and they are purchased for their design, innovation, and technology. They are usually priced over Rs. 20 lakh and have many takers in India. The recent launches in the premium car market in India and the luxury car market in India are:

Sonata Embera H-Matic by Hyundai Motor Co.

Nissan Teana by Nissan Motor Co. Ltd

Sports Utility Vehicles (SUVs) have also become very popular in India as they are considered advantageous due to their ability to accommodate more passengers. They are ideal for trips with the whole family. The Sport Utility Vehicle market in India is the most booming market in India presently and SUVs have become the fastest selling cars of India.

BRAKE CALIPER


This is a disc brake caliper . The brake pad are on the outside of the brake rotor and sandwich the rotor like an Oreo Cookie. You can see the brake fluid line at the top of the picture

Front suspension and steering parts


Front suspension and steering parts—This is the passenger (right) side front suspension parts taken from the under side. It is the same situation on the driver side.

Transmission Clutch

—The "clutch" is made up of three main components. The clutch disc which is the part that is spinning around inside the transmission and transfers the power from the engine via the flywheel to the transmission. The disc fits in between the flywheel on the back of the engine and the pressure plate. The release bearing is what moves the disc on and off the pressure plate as you operate the clutch pedal inside the vehicle. It is advisable to replace all 3 components when replacing the "clutch" and have the flywheel inspected for wear and resurfaced if needed.

Transmission Mount


the transmission mount is a made of high strength rubber and steel. The mount holds the transmission assembly to the body of the vehicle

Tuesday, August 24, 2010

STEERING MECHANISMS


The most conventional steering arrangement is to turn the front wheels using a hand–operated steering wheel which is positioned in front of the driver, via the steering column, which may contain universal joints (which may also be part of the collapsible steering column design), to allow it to deviate somewhat from a straight line. Other arrangements are sometimes found on different types of vehicles, for example, a tiller or rear–wheel steering. Tracked vehicles such as tanks usually employ differential steering — that is, the tracks are made to move at different speeds or even in opposite directions to bring about a change of course.

Rack and pinion, recirculating ball, worm and sector

Rack and pinion animation
Rack and pinion unit mounted in the cockpit of an Ariel Atom sports car chassis. For most high volume production, this is usually mounted on the other side of this panelMany modern cars use rack and pinion steering mechanisms, where the steering wheel turns the pinion gear; the pinion moves the rack, which is a linear gear that meshes with the pinion, converting circular motion into linear motion along the transverse axis of the car (side to side motion). This motion applies steering torque to the swivel pin ball joints that replaced previously used kingpins of the stub axle of the steered wheels via tie rods and a short lever arm called the steering arm.

The rack and pinion design has the advantages of a large degree of feedback and direct steering "feel". A disadvantage is that it is not adjustable, so that when it does wear and develop lash, the only cure is replacement.

Older designs often use the recirculating ball mechanism, which is still found on trucks and utility vehicles. This is a variation on the older worm and sector design; the steering column turns a large screw (the "worm gear") which meshes with a sector of a gear, causing it to rotate about its axis as the worm gear is turned; an arm attached to the axis of the sector moves the Pitman arm, which is connected to the steering linkage and thus steers the wheels. The recirculating ball version of this apparatus reduces the considerable friction by placing large ball bearings between the teeth of the worm and those of the screw; at either end of the apparatus the balls exit from between the two pieces into a channel internal to the box which connects them with the other end of the apparatus, thus they are "recirculated".

The recirculating ball mechanism has the advantage of a much greater mechanical advantage, so that it was found on larger, heavier vehicles while the rack and pinion was originally limited to smaller and lighter ones; due to the almost universal adoption of power steering, however, this is no longer an important advantage, leading to the increasing use of rack and pinion on newer cars. The recirculating ball design also has a perceptible lash, or "dead spot" on center, where a minute turn of the steering wheel in either direction does not move the steering apparatus; this is easily adjustable via a screw on the end of the steering box to account for wear, but it cannot be entirely eliminated because it will create excessive internal forces at other positions and the mechanism will wear very rapidly. This design is still in use in trucks and other large vehicles, where rapidity of steering and direct feel are less important than robustness, maintainability, and mechanical advantage. The much smaller degree of feedback with this design can also sometimes be an advantage; drivers of vehicles with rack and pinion steering can have their thumbs broken when a front wheel hits a bump, causing the steering wheel to kick to one side suddenly (leading to driving instructors telling students to keep their thumbs on the front of the steering wheel, rather than wrapping around the inside of the rim)[citation needed]. This effect is even stronger with a heavy vehicle like a truck; recirculating ball steering prevents this degree of feedback, just as it prevents desirable feedback under normal circumstances.

The steering linkage connecting the steering box and the wheels usually conforms to a variation of Ackermann steering geometry, to account for the fact that in a turn, the inner wheel is actually travelling a path of smaller radius than the outer wheel, so that the degree of toe suitable for driving in a straight path is not suitable for turns.

The worm and sector was an older design, used for example in Willys and Chrysler vehicles, and the Ford Falcon (1960s).

Other systems for steering exist, but are uncommon on road vehicles. Children's toys and go karts often use a very direct linkage in the form of a bellcrank (also commonly known as a Pitman arm) attached directly between the steering column and the steering arms, and the use of cable-operated steering linkages is also found on some home-built vehicles such as soapbox cars and recumbent tricycles. In one system, a steel cable is wound a few turns around a pulley directly on the steering column, and the free ends connected to the steering arms under tension (the tie rod or rods providing reactive compression). This type of design is essentially a DIY rack-and-pinion but much easier to build.

Power steering
Main article: Power steering
Power steering , assists the driver of an automobile in steering by directing a portion of the vehicle's power to traverse the axis of one or more of the roadwheels. As vehicles have become heavier and switched to front wheel drive, particularly using negative offset geometry, along with increases in tyre width and diameter, the effort needed to turn the steering wheel manually has increased - often to the point where major physical exertion is required. To alleviate this, auto makers have developed power steering systems: or more correctly power assisted steering - on road going vehicles there has to be a mechanical linkage as a fail safe. There are two types of power steering systems—hydraulic and electric/electronic. A hydraulic-electric hybrid system is also possible.

A hydraulic power steering (HPS) uses hydraulic pressure supplied by an engine-driven pump to assist the motion of turning the steering wheel. Electric power steering (EPS) is more efficient than the hydraulic power steering, since the electric power steering motor only needs to provide assistance when the steering wheel is turned, whereas the hydraulic pump must run constantly. In EPS the assist level is easily tunable to the vehicle type, road speed, and even driver preference. An added benefit is the elimination of environmental hazard posed by leakage and disposal of hydraulic power steering fluid.

Speed Adjustable Steering
An outgrowth of power steering is speed adjustable steering, where the steering is heavily assisted at low speed and lightly assisted at high speed. The auto makers perceive that motorists might need to make large steering inputs while manoeuvering for parking, but not while traveling at high speed. The first vehicle with this feature was the Citroën SM with its Diravi layout, although rather than altering the amount of assistance as in modern power steering systems, it altered the pressure on a centring cam which made the steering wheel try to "spring" back to the straight-ahead position. Modern speed-adjustable power steering systems reduce the pressure fed to the ram as the speed increases, giving a more direct feel. This feature is gradually becoming commonplace across all new vehicles.

Four-wheel steering
Four-wheel steering (or all wheel steering) is a system employed by some vehicles to improve steering response, increase vehicle stability while maneuvering at high speed, or to decrease turning radius at low speed.


Sierra Denali with Quadrasteer, rear steering angleIn most active four-wheel steering systems, the rear wheels are steered by a computer and actuators. The rear wheels generally cannot turn as far as the front wheels. Some systems, including Delphi's Quadrasteer and the system in Honda's Prelude line, allow for the rear wheels to be steered in the opposite direction as the front wheels during low speeds. This allows the vehicle to turn in a significantly smaller radius — sometimes critical for large trucks or tractors and vehicles with trailers.

Many modern vehicles offer a form of passive rear steering to counteract normal vehicle tendencies. For example, Subaru used a passive steering system to correct for the rear wheel's tendency to toe-out. On many vehicles, when cornering, the rear wheels tend to steer slightly to the outside of a turn, which can reduce stability. The passive steering system uses the lateral forces generated in a turn (through suspension geometry) and the bushings to correct this tendency and steer the wheels slightly to the inside of the corner. This improves the stability of the car, through the turn. This effect is called compliance understeer and it, or its opposite, is present on all suspensions. Typical methods of achieving compliance understeer are to use a Watt's Link on a live rear axle, or the use of toe control bushings on a twist beam suspension. On an independent rear suspension it is normally achieved by changing the rates of the rubber bushings in the suspension. Some suspensions will always have compliance oversteer due to geometry, such as Hotchkiss live axles or a semi trailing arm IRS.

Recent application
In an active 4-wheel steering system, all four wheels turn at the same time when the driver steers. There can be controls to switch off the rear steer and options to steer only the rear wheel independent of the front wheels. At slow speeds (e.g. parking) the rear wheels turn opposite of the front wheels, reducing the turning radius by up to twenty-five percent, while at higher speeds both front and rear wheels turn alike (electronically controlled), so that the vehicle may change position with less yaw, enhancing straight-line stability. The "Snaking effect" experienced during motorway drives while towing a travel trailer is thus largely nullified. Four-wheel steering found its most widespread use in monster trucks, where maneuverability in small arenas is critical, and it is also popular in large farm vehicles and trucks. Some of the modern European Intercity buses also utilize 4WS, to assist maneuverability in bus terminals and also to improve road stability.

General Motors offers Delphi's Quadrasteer in their consumer Silverado/Sierra and Suburban/Yukon. However, only 16,500 vehicles have been sold with this system since its introduction in 2002 through 2004. Due to this low demand, GM will not offer the technology on the 2007 update to these vehicles.

Previously, Honda had four-wheel steering as an option in their 1987-2000 Prelude, and Mazda also offered four-wheel steering on the 626 and MX6 in 1988.

A new "Active Drive" system is introduced on the 2008 version of the Renault Laguna line. It was designed as one of several measures to increase security and stability. The Active Drive should lower the effects of under steer and decrease the chances of spinning by diverting part of the G-forces generated in a turn from the front to the rear tires. At low speeds the turning circle can be tightened so parking and maneuvering is easier

four wheel driving system

Four Wheel Driving System

There are roughly as many diverse four-wheel-drive systems as there are four-wheel-drive vehicles. Every producer has several different plans for providing power to all of the wheels. The way different carmakers use it can sometimes be a bit confusing, so before explaining about how they work, here are some terminology to get familiarized:

Four-wheel drive - Four-wheel drive is mostly referred to a part-time system. These systems are meant only for use in low-traction conditions, such as off-road or on snow or ice.

All-wheel drive - These systems are occasionally called full-time four-wheel drive. And they are designed to function on all types of surfaces, both on- and off-road, and a majority of them cannot be switched off.

Both the part-time and full-time four-wheel-drive systems can be judged using the same criteria. The best system will send the right amount of torque to each wheel, which is the maximum torque that won't let the tire slip.

A better knowledge of torque, traction and wheel slip will be helpful to understand the different four-wheel-drive systems found on cars.



The twisting force that the engine produces is known as torque. The torque from the engine moves your car. The various gears in the transmission and differential multiply the torque and split it up between the wheels. In the first gear, more torque can be sent to the wheels than in fifth gear because first gear has a larger gear-ratio by which to multiply the torque.



The remarkable fact about torque is that in low-traction situations, the maximum amount of torque that can be created is determined by the amount of traction, not by the engine. Even if your car is equipped with a NASCAR engine, if the tires won't stick to the ground there is simply no way to harness that power.



We can define traction as the maximum amount of force the tire can apply against the ground or that the ground can apply against the tire. These factors that affect traction are:

The weight on the tire - The tire has more traction when it has more weight. The weight can be shifted as a car drives. Example, when a car makes a turn, the outside wheels have most of the weight. When it accelerates, weight shifts to the rear wheels.

The coefficient of friction - This factor relates the amount of friction force between two surfaces to the force holding the two surfaces together. Here it means the amount of traction between the tires and the road to the weight resting on each tire. The coefficient of friction is mostly a function of the kind of tires on the vehicle and the type of surface the vehicle is driving on. The coefficient of friction for the tire in mud would be almost zero. By contrast, massive, knotted, off-road tires wouldn't have as high a coefficient of friction on a dry track, but in the mud, their coefficient of friction is extremely high.

Wheel slip - static and dynamic are the two kinds of contact that tires can make with the ground.

static contact - The tire and the ground are not slipping comparative to each other. The coefficient of friction for static contact is higher than for dynamic contact, so static contact provides better traction.

dynamic contact - The tire is slipping relative to the road.





In simple terms, wheel slip happens when the force applied to a tire exceeds the traction available to that tire. Force is applied to the tire in two ways:

Longitudinally - Longitudinal force is made available from the torque applied to the tire by the engine or by the brakes. It tends to either accelerate or decelerate the car.

Laterally - Lateral force is produced when the car drives around a curve. Force is needed to make a car change direction and eventually, the tires and the ground provide lateral force.

The advantage of four-wheel can be easily understood. If you are driving four wheels instead of two, you've got the potential to double the amount of longitudinal force that the tires apply to the ground.



This is of great help in a variety of situations such as:

In snow - The car needs a lot of force to push through the snow. The amount of force obtainable is restricted by the available traction. Most two-wheel-drive cars can't move if there is more than a few inches of snow on the road, but a four-wheel-drive car can utilize the traction of all four tires.

Off road - In off-road conditions such as when crossing a stream or mud puddle, wheels will be in a low traction situation. With four-wheel drive, the other set of tires still has traction, so they can pull you out.

Climbing slippery hills - Climbing hills need lot of traction. A four-wheel-drive car can utilize the traction of all four tires to pull the car up the hill.

The four-wheel-drive systems won't help you stop on slippery surfaces, but it will all depend on the brakes and the anti-lock braking system (ABS).

Monday, August 23, 2010

"VAAYU" FORMULA 1 TEAM

JAWAHARLAL NEHRU ENGINEERING COLLEGE

N-6,CIDCO,

AURANGABAD - 431 003. (MAHARASHTRA)







SUPRA SAE INDIA

SUPRA SAEINDIA is an event conducted by SAE India. The competition is based on Formula SAE International series, which is conducted every year in various parts of world. The Formula SAEINDIA event will be conducted for second time in 2011 in India. This will be conducted at Madras Motor Sports Club, Chennai on 2nd 3rd an 4th July 2011.

Last time this event was held in India by the name of FORMULA SAEINDIA Design Challenge in 2009 at Anna University, Chennai.













OBJECTIVE OF COMPETITION

The Supra SAE INDIA 2011 event is for university under graduate and graduate students which challenges them to conceive, design and fabricate a small formula style autocross racing car.

The project provides the teams a platform to test their mettle, giving them exposure to real world challenges as faced in the industry. This competition gives teams the chance to demonstrate and prove both their creativity and their engineering skills in comparison to teams from other universities across the country.

Although this event needs the teams to participate in a racing event with their own vehicle, the main objective is to make the students follow good engineering practices and to provide them with direct hands-on experience of real world challenges faced in industry.









OBJECTIVE OF VEHICLE DESIGN

For the purpose of this competition, the students need to assume that firm has engaged them to design fabricate and demonstrate a prototype car for evaluation of the same as a product ready for production. The intended sales market for such product is nonprofessional weekend autocross racer. Therefore, the car must have very high performance parameters in terms of its acceleration, breaking and handling qualities. The car must be low in initial cost, easy to maintain, and reliable. The actual cost of the car should be less than Rs. 10,00,000. The challenge for the team is to design and develop a prototype car that meets these goals and intents, and simultaneously follow all the safety rules and norms as specified in the rule book.

















OUR PREPARATION

We have formed a team name “VAAYU” consisting of 21 students from Mechanical and Production branch. Our team consists of students from Third year and a few students from Second year. We have registered our team for this event by paying initial registration fees of Rs. 10,000. Some of the team members have previous experience of participating in SAE BAJA 2010 event. Since we are participating for the first time in SUPRA SAEINDIA event our team members have been trying to acquire as much information as possible from various sources like internet to gain the knowledge required for making a formula type race car.

We have also taken out the approximate cost estimate or the expenses that will incurred during the entire process of the competition. Accordingly we are trying to find proper sponsors the will help us financially for our project